The bottles are conveyed to the rinser of the three-in-one machine by the empty bottle conveyor through the bottle feeding screw + bottle dividing wheel assembly. The bottle rinser is equipped with a bottle flipping clamp on the rotating disk of the bottle rinser. The bottle clamp clamps the bottle mouth and flips it 180° along the guide rail to make the bottle mouth face downward. In the specific area of ​​the rinser, a special nozzle sprays the bottle flushing water to rinse the inner wall of the bottle and the outer wall of the bottle at the same time. After rinsing and draining, the bottle is clamped by the bottle clamp and flipped 180° along the guide rail to make the bottle mouth face upward. The rinsed bottle is taken out of the rinser and sent to the filler through the transition wheel and the corresponding guide plate retainer. The bottle entering the filler is held by the bottle support plate on the bottle lifting mechanism, and the bottle rises and falls under the action of the bottle lifting mechanism and the cam. The bottle lifting mechanism rises to make the bottle mouth contact and push open the filling valve to complete the filling process. After filling, the bottle lifting mechanism descends under the action of the cam. After descending to the lowest position, the transition dial and the corresponding guide plate guard ring take the filled bottle out of the filling machine and send it to the capping machine.
The double-layer dial and guide plate on the capping machine protect the bottle body and keep the bottle upright. The capping head keeps orbiting and rotating on the capping machine, and realizes the first capping, opening, second capping and capping under the action of the cam to complete the whole capping process. The finished bottle is transferred from the capping machine to the bottle conveyor chain through the bottle discharge dial, and is conveyed out of the three-in-one machine by the conveyor chain.
Main features

I. Main frame:
The main frame is the supporting skeleton of the equipment and the premise for ensuring the stable operation of each motion mechanism.
The main frame of the equipment is made of 120X60X6 high-strength carbon steel with integral welding. Considering the medium heat deformation and stress concentration in the welding process, all frames are processed and installed after 2 to 6 months of natural aging treatment. Through aging treatment, the thermal deformation and stress in the welding process are released to ensure the stability and structure of the rack.

Carbon steel rack
The main support of the equipment rack adopts a "well" type layout, and the distance between two adjacent supports does not exceed 600mm. In the local area where there is a concentrated load-bearing part (such as the position of the capping machine and the filling machine), the number and structure of the supports should be increased accordingly. In this way, the overall strength of the rack is increased and the stability of the running equipment is ensured.
The main machine working surface is made of 22mm carbon steel, and the surface is covered with a 2mm sanitary grade 304 stainless steel mask. After welding with the rack and before assembly, the main machine working surface is all processed and leveled by a large vertical lathe or planer to ensure the horizontality of subsequent component installation. All table mounting holes are processed by CNC equipment (laser), point sampling, line change, and processing. Ensure that the position deviation of two adjacent mounting holes is ±0.05mm, and provide position guarantee for the installation of parts. The main machine frame and the main machine working surface are strictly treated with anti-rust, polishing/priming/anti-rust/scraping/surface paint in accordance with the requirements of China Beverage Control.
All openings on the main machine mask are processed by a combination of positive stretching (upward) and reverse stretching (downward). Positive stretching (upward) is used at all openings where parts need to be installed, and each mounting seat is installed to ensure that no water seeps into the tabletop during installation, penetrates under the tabletop, and corrodes the main machine transmission part. All sewage outlets are processed by reverse stretching (downward) to reduce the phenomenon of sewage blockage on the tabletop.

Positive stretching (upward) reverse stretching (downward)--after the sewage outlet is installed (waterproof seat)
II. Bottle rinser

Bottle rinser
1) The company's original flip bottle clamp is used, and it is continuously optimized based on the original bottle rinser according to the actual production needs. All bottle rinsers are strictly manufactured in accordance with the company's requirements and precision to ensure that each part in each bottle clamp can be interchangeable, effectively reducing the customer's after-sales maintenance and the company's inventory costs and expenses.

2) The bottle clamp and the lifting mechanism sleeve are all made of German igus corrosion-resistant and maintenance-free bearings.

igus lubrication-free bearings
The company's proprietary technology design of large flow and small angle bottle flushing nozzles can effectively spray and clean the inside of the flat body.

III. Filling machine

Filling machine
1) The filling valve has a reasonable structural design, fast flow rate and high precision. All parts are processed by CNC and machining center equipment. While improving the processing accuracy, the good interchangeability of parts is guaranteed. All filling valve seals use ozone-resistant and corrosion-resistant sealing rings. All parts in contact with logistics are made of sanitary materials.
2) The filling valve and bottle lifting mechanism sleeves are made of German igus corrosion-resistant and maintenance-free bearings.
3) Through the overall lifting device of the filling machine, the liquid level height can be adjusted to a limited extent.
⑶. The working process of the valve is as follows:
During the rising process of the bottle, the bottle mouth contacts the filling valve bottle mouth sealing pad, continues to rise to open the filling valve, and starts filling. When the liquid level reaches the height of the return air pipe, the filling stops automatically. At the end of filling, the bottle lifting mechanism descends under the action of the pull-down cam to make the bottle filled with materials leave the filling valve.
⑷、Features of filling valve:
1. Gravity filling is adopted for filling
2. High-speed and high-precision liquid level, flow rate reaches 120ml/s, liquid level accuracy ≤±2mm
3. Filling valve is equipped with cleaning cup, which can perform thorough CIP cycle cleaning on filling valve
IV. Capping machine
The capping machine adopts the latest technology of French ZALKIN, and the capping cam track design is calculated and designed according to different customers and different bottle mouths. The capping head adopts magnetic constant torque capping head, and the capping effect is stable and reliable, and the capping defective rate is ≤0.2%. The capping guide is equipped with a mechanism to prevent the reverse cap from passing and the reverse cap from being taken out, and a set of photoelectric switches are also installed. When there is no cap on the capping guide, the machine will automatically stop running, which can effectively avoid the appearance of bottles without caps.

Capping machine
1) The capping cam is forged with 45# high-quality carbon steel and cut by the machining center. In order to improve the strength of the cam guide, the surface is blackened after corresponding heat treatment.

Capping cam
2) The capping head adopts a four-spring special ROPP capping head. Each set of capping heads ensures the interchangeability of parts. In order to facilitate customers to adjust different torques during maintenance, a torque scale is marked on each capping head.

V. Pedal assembly
The pedal assembly is made of high-quality stainless steel and matched with high-quality oil nylon guard ring to ensure the smooth operation of the bottle during the handover process.
For different bottle sizes, different bottle types can be quickly changed by replacing nylon parts under the premise that the bottle mouth size remains unchanged. The bottle discharge pedal adopts a unique integral guard made of stainless steel 304 material to avoid bottle scratches and stable bottle discharge.

VI. Sealing window
The whole machine adopts a closed sealing window to protect the safety of personnel and equipment during the operation of the equipment. The sealing window is only allowed to be opened during the maintenance process. The overall arc transition structure is adopted to facilitate equipment cleaning and reduce dead corner residue. The sheet metal parts are processed and manufactured by CNC equipment, which ensures the accuracy and the overall appearance is beautiful and generous.

VII. Pneumatic components
All pneumatic components adopt standard configuration: Taiwan AirTac brand
VIII. Electrical system
All electrical components adopt internationally renowned brands to reduce the failure rate of control components. The equipment control cabinet adopts stainless steel waterproof cabinet, and is equipped with a set of random operation screen to meet customers' on-site monitoring and remote control needs.
1. Technical parameters
Model BCRXGF24-24-10
Number of stations: 24 for flushing, 24 for filling, 10 for capping
Rated production capacity: 9000BPH (237-473ml); 7500BPH (330-650ml);
6500BPH (1000ML)
Applicable bottle types: Bottle diameter: Φ45～Φ100mm Bottle height: 100～260mm
Air source pressure: 0.7Mpa
Air consumption: 0.8 m3/min
Water pressure for flushing: 0.2~0.25Mpa
Water consumption for flushing: 1.5 tons/hour
Main motor power: 3kW
Dimensions: 3530X2200X2970 (length×width×height)
Machine weight: 6000kg

3. List of main spare parts

Product name Origin Brand Remarks
Electrical/control components
Contactor Germany Siemens/Schneider
Circuit breaker Germany Siemens/Schneider
Touch screen Germany Siemens
PLC Germany Siemens
Photoelectric/proximity switch Germany SICK
Pneumatic components
Air source processor Taiwan AirTac
Cylinder Taiwan AirTac
Trachea Taiwan AirTac
Quick connector Taiwan AirTac
Mechanical parts

Main motor USA ABB variable frequency motor

Bottle rinsing pump China South

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